Self-Compacting Concrete

Toolbox Talk Record

Ref: TBT-CON-019  |  Issue: 1  |  Date: March 2026
PresenterProject
LocationDate

What?

Why?

Formwork failureSCC exerts full hydrostatic pressure — formwork designed for conventional concrete can burst catastrophically.
Concrete burnsHigher cement content in SCC makes it more alkaline, increasing the severity of skin burns on contact.
Quality sensitivitySCC mix design is less forgiving — variations in water, admixtures, or aggregates cause segregation and defects.
Do Don't
  • Design and check formwork for full hydrostatic pressure when using SCC
  • Seal all formwork joints, tie holes, and gaps to prevent SCC leakage
  • Monitor the fill level carefully during pouring to prevent overfilling and blow-outs
  • Test every SCC delivery for slump flow and other specified workability parameters
  • Wear waterproof gloves and eye protection when working near flowing SCC
  • Brief the pour team on the specific formwork pressure and leakage risks of SCC
  • Inspect formwork ties and bracing are at the design capacity before starting the pour
  • Reject SCC loads that do not meet the specified workability criteria on delivery
  • Control the pour rate to avoid exceeding the formwork design pressure at any level
  • Clean any SCC contact from skin immediately with clean water to prevent alkaline burns
  • DON'T pour SCC into formwork designed only for conventional vibrated concrete pressures
  • DON'T assume SCC will behave like conventional concrete — the pressures are much higher
  • DON'T leave gaps or unsealed joints in the formwork — SCC will exploit every opening
  • DON'T overfill formwork sections — monitor the fill height against planned levels
  • DON'T add water to SCC on site to adjust flowability — it destroys the mix design
  • DON'T vibrate SCC unless specifically instructed — it is designed to flow without vibration
  • DON'T ignore skin contact with SCC — its higher alkalinity burns faster than normal concrete
  • DON'T pour at a rate faster than the formwork is designed to resist
  • DON'T skip workability testing — SCC that does not flow correctly causes voids and defects
  • DON'T stand near formwork during the early stages of an SCC pour in case of blow-out

See also: Concrete Pour Safety | Formwork Erection and Striking