Electrical Testing and Commissioning Safety

Toolbox Talk Record

Ref: TBT-ELE-016  |  Issue: 1  |  Date: March 2026
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What?

Why?

Electric shockTesting involves applying voltages and working on energised circuits, creating direct shock and burn hazards.
Installation safetyTesting is the final safeguard that confirms the installation will not cause shock, fire, or equipment damage.
Legal requirementBS 7671 requires initial verification testing before any new installation is connected to the supply.
Do Don't
  • Ensure only competent qualified electricians carry out electrical testing work
  • Use calibrated test instruments appropriate for the type and voltage of the circuit
  • Prove the voltage indicator is working using a proving unit before and after each test
  • Isolate circuits before carrying out insulation resistance or continuity testing
  • Wear appropriate PPE including insulated gloves for live testing procedures
  • Record all test results on the appropriate certificate form as required by BS 7671
  • Rectify any faults found during testing before energising the circuit for use
  • Brief other trades that testing is in progress and circuits may be temporarily live
  • Keep test leads in good condition — damaged leads create shock risk during testing
  • Verify the test instrument calibration date is current before starting any testing
  • DON'T allow unqualified persons to carry out electrical testing on any installation
  • DON'T use test instruments that are out of calibration or visibly damaged
  • DON'T skip the proving unit check on voltage indicators — false readings kill
  • DON'T touch exposed conductors during insulation resistance testing at 500V DC
  • DON'T energise circuits with faults identified during testing — repair and retest first
  • DON'T perform live testing procedures without appropriate insulated PPE
  • DON'T test circuits while other workers are connecting or working on them
  • DON'T issue an Electrical Installation Certificate for installations with unresolved faults
  • DON'T use test leads with damaged insulation or cracked probes
  • DON'T rush testing to meet handover deadlines — inaccurate results endanger future users

See also: Electrical Safety Awareness | Isolation and Safe Systems of Work