LPG and Gas Cylinder Storage

Toolbox Talk Record

Ref: TBT-FIR-003  |  Issue: 1  |  Date: March 2026
PresenterProject
LocationDate

What?

Why?

Explosion riskLPG is heavier than air and accumulates silently — a single ignition source can trigger a devastating explosion.
Fire spreadGas cylinders in a fire can explode violently, creating fireballs and shrapnel that kill anyone in the vicinity.
Correct storageSeparating gas types, securing cylinders upright, and maintaining ventilation are simple measures that prevent catastrophic incidents.
Do Don't
  • Store all gas cylinders upright, secured with chains or straps to prevent toppling.
  • Separate LPG, oxygen, and acetylene cylinders by at least three metres in storage.
  • Keep storage areas well-ventilated, outdoors, and away from ignition sources.
  • Label full and empty cylinder areas clearly and keep them separated.
  • Check all cylinder connections, hoses, and regulators for leaks before each use.
  • Fit flash-back arrestors on all oxy-acetylene equipment to prevent flame travel.
  • Move leaking cylinders to open air immediately and contact the gas supplier.
  • Handle cylinders with care — use proper cylinder trolleys, not brute force.
  • Keep a suitable fire extinguisher within reach of all gas cylinder use areas.
  • Close cylinder valves and replace protective caps when not in use.
  • DON'T store gas cylinders below ground, in basements, or in poorly ventilated areas.
  • DON'T store LPG, oxygen, and acetylene together — maintain the three-metre separation.
  • DON'T position cylinder storage near site buildings, fences, or combustible materials.
  • DON'T mix full and empty cylinders — confusion leads to incorrect handling.
  • DON'T use gas equipment with leaking connections, perished hoses, or faulty regulators.
  • DON'T use oxy-acetylene equipment without flash-back arrestors fitted to both lines.
  • DON'T try to stop a major cylinder leak yourself — evacuate and call the supplier.
  • DON'T drop, drag, or roll cylinders on their valve — damage can cause catastrophic failure.
  • DON'T leave cylinders in direct sunlight for prolonged periods — heat increases internal pressure.
  • DON'T leave cylinder valves open or caps off when cylinders are not in active use.

See also: Fire Safety Awareness on Site | Flammable Materials Storage