Spray Painting Safety

Toolbox Talk Record

Ref: TBT-INT-008  |  Issue: 1  |  Date: March 2026
PresenterProject
LocationDate

What?

Why?

Prevent lung diseaseInhaling paint mist and solvent vapour causes occupational asthma, chemical pneumonitis, and permanent lung damage.
Fire and explosionSolvent vapours from spray paint are highly flammable and can ignite from sparks, hot surfaces, or electrical equipment.
Legal requirementCOSHH 2002 and the DSEAR Regulations 2002 require controls for hazardous substances and flammable atmospheres.
Do Don't
  • Use a spray booth with filtered extraction wherever reasonably practicable.
  • Wear air-fed RPE when spraying isocyanate or solvent-based paints.
  • Read the safety data sheet for every paint product before spraying.
  • Ensure adequate ventilation in the spray area before starting work.
  • Eliminate all ignition sources from the spray painting zone.
  • Wear chemical-resistant gloves and coveralls to prevent skin absorption.
  • Attend health surveillance including lung function tests when required.
  • Store paint and solvents in designated flammable materials cabinets.
  • Erect warning signs and barriers to keep other workers clear of overspray.
  • Clean spray equipment in ventilated areas using approved cleaning solvents.
  • DON'T spray paint without adequate ventilation or extraction in place.
  • DON'T use disposable paper masks for spray painting; they are inadequate.
  • DON'T spray near ignition sources including welding, grinding, or naked flames.
  • DON'T allow overspray to drift onto other workers or occupied areas.
  • DON'T eat, drink, or smoke in or near the spray painting area.
  • DON'T spray isocyanate paints without air-fed respiratory protection.
  • DON'T store large quantities of paint or solvent in the spray area.
  • DON'T ignore skin contact with paint mist; wash exposed skin promptly.
  • DON'T skip reading the safety data sheet before using a new product.
  • DON'T use electrical equipment in the spray zone unless it is ATEX rated.

See also: Painting and Decorating Safety | Isocyanates in Spray Foam and Paints