Steel Pipe Installation and Welding

Toolbox Talk Record

Ref: TBT-PIP-007  |  Issue: 1  |  Date: March 2026
PresenterProject
LocationDate

What?

Why?

Crush riskHeavy steel pipes require lift plans — dropped pipes cause fatal injuries.
Welding fumeManganese and chromium fumes cause neurological and respiratory disease.
Joint integrityFailed welds on pressurised pipelines cause catastrophic rupture.
Legal complianceCOSHH, LOLER, and pressure regulations all apply to steel pipeline work.
Do Don't
  • Use a lift plan for every pipe handling and positioning operation.
  • Ensure all welders hold valid coding certificates for the procedure.
  • Provide fume extraction at source or suitable RPE for all welding.
  • Remove internal coatings from the weld zone before heating.
  • Support pipe sections to prevent rolling or movement during alignment.
  • Carry out NDT of completed welds as specified in the procedure.
  • Follow the pressure testing method statement for safe hydrostatic testing.
  • Inspect slings, shackles, and pipe hooks before each lift.
  • Brief operatives on the pipe laying sequence and lift plan each day.
  • Barricade the test zone during hydrostatic pressure testing.
  • DON'T lift or position pipes without a planned lift using rated equipment.
  • DON'T allow uncoded welders on structural or pressurised pipelines.
  • DON'T weld without fume extraction or RPE — fumes are harmful.
  • DON'T weld over internal coatings without first removing them.
  • DON'T stand in the line of a pipe end during pressure testing.
  • DON'T enter a pipeline section without treating it as a confined space.
  • DON'T use damaged pipe lifting equipment — replace it immediately.
  • DON'T skip NDT inspections on completed welds.
  • DON'T leave pipe sections unsecured on slopes or unstable ground.
  • DON'T exceed the maximum test pressure specified in the procedure.

See also: Pipeline Safety Awareness | Welding Safety Awareness