GRP Pipe Installation

Toolbox Talk Record

Ref: TBT-PIP-012  |  Issue: 1  |  Date: March 2026
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What?

Why?

Dust hazardsCutting GRP releases glass fibre dust that causes severe skin irritation and respiratory harm without controls.
Product integrityGRP is brittle under point loads — improper handling, bedding, or backfill can crack pipes and cause joint failure.
Chemical exposureLaminated joints use polyester or epoxy resins that require COSHH assessment and skin protection.
Do Don't
  • Wear RPE, eye protection, and long sleeves when cutting GRP pipe
  • Use a diamond blade or fine-toothed saw designed for composite cutting
  • Bed the pipe on granular material free from rocks and sharp objects
  • Compact backfill in even layers as specified to prevent point loading
  • Store pipes on flat ground with cradles to prevent rolling and deformation
  • Follow the COSHH assessment for resin and hardener used in laminated joints
  • Inspect each pipe length for cracks or damage before lowering into the trench
  • Complete deflection testing after backfilling to verify proper installation
  • Protect stored GRP pipes from prolonged UV exposure with covers or sheeting
  • Use appropriate lifting slings — chain slings can damage the pipe surface
  • DON'T cut GRP pipe without RPE and eye protection — glass fibre dust is harmful
  • DON'T drop, drag, or roll GRP pipes along the ground during handling
  • DON'T bed GRP pipe on ungraded material containing rocks or concrete lumps
  • DON'T compact backfill directly over the pipe with heavy equipment
  • DON'T stack GRP pipes higher than the manufacturer's recommended limits
  • DON'T apply resin for laminated joints without gloves and skin protection
  • DON'T use damaged or cracked pipe lengths — reject and replace them
  • DON'T store GRP pipes in direct sunlight for extended periods without UV covers
  • DON'T use chain or wire rope slings to lift GRP pipes — use webbing slings
  • DON'T skip deflection testing — it confirms the pipe is properly supported

See also: Pipeline Safety Awareness | Pipe Material Selection and Handling