Angle Grinder Safety

Toolbox Talk Record

Ref: TBT-PLT-015  |  Issue: 1  |  Date: March 2026
PresenterProject
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What?

Why?

Disc burst injuriesA shattering disc fires fragments at lethal speed into the operator and bystanders.
Laceration riskUnguarded or poorly controlled grinders cause deep cuts and near-amputations.
Fire hazardGrinding sparks travel far and ignite timber, insulation, and flammable materials.
Kickback dangerDisc jamming causes violent kickback that throws the grinder into the operator.
Do Don't
  • Inspect the grinder, disc, guard, and trigger before every use.
  • Use cutting discs for cutting and grinding discs for grinding only.
  • Ensure the guard is correctly positioned to protect from sparks and fragments.
  • Hold the grinder firmly with both hands and brace yourself against kickback.
  • Wear safety goggles, face shield, hearing protection, and gloves during use.
  • Check the disc maximum RPM rating matches or exceeds the grinder speed.
  • Clear combustible materials from the spark zone before starting work.
  • Allow the disc to reach full speed before applying it to the workpiece.
  • Disconnect the power before changing discs or adjusting the guard.
  • Let the disc stop completely before putting the grinder down.
  • DON'T remove or adjust the guard while the grinder is running.
  • DON'T use a cutting disc for grinding or a grinding disc for cutting.
  • DON'T use a disc that exceeds the grinder's maximum disc diameter.
  • DON'T operate a grinder with a defective dead man switch.
  • DON'T use a damaged, cracked, or warped disc — replace it immediately.
  • DON'T grind near combustible materials without clearing or protecting them.
  • DON'T force the disc into the material — let the tool do the work.
  • DON'T operate a grinder one-handed — always maintain a two-hand grip.
  • DON'T use an angle grinder without hearing and eye protection in place.
  • DON'T point the spark stream towards other workers, fuel, or gas cylinders.

See also: Disc Cutter and Cut-Off Saw Safety | Grinding and Cutting Safety