Loading Shovel Safety

Toolbox Talk Record

Ref: TBT-PLT-020  |  Issue: 1  |  Date: March 2026
PresenterProject
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What?

Why?

Pedestrian strikesLoading shovels have extensive blind spots — pedestrian deaths from being struck or run over are a recurring cause of fatality.
OverturningOverloading, travelling with raised buckets, and operating near edges cause loading shovels to overturn.
Falling materialsMaterial falling from a raised bucket during loading or transport can strike and kill nearby workers.
Do Don't
  • Complete a pre-use inspection of the shovel before starting each shift
  • Hold a valid CPCS or NPORS card for the loading shovel category
  • Travel with the bucket lowered and tilted slightly back for stability
  • Use a banksman where pedestrians or other plant are operating nearby
  • Maintain safe distances from stockpile edges, excavations, and embankments
  • Wear a seatbelt at all times while operating the loading shovel
  • Sound the horn before moving off and at blind corners or junctions
  • Use dust suppression when loading dry or fine materials
  • Check tyres for damage, wear, and correct pressure during pre-use checks
  • Segregate pedestrian routes from loading shovel operating areas
  • DON'T carry passengers in the bucket or on any part of the machine
  • DON'T travel with the bucket raised — it reduces visibility and stability
  • DON'T load trucks beyond their rated capacity or from the cab side
  • DON'T operate within two metres of an unprotected excavation or tip edge
  • DON'T leave the machine with the bucket raised or the engine running unattended
  • DON'T allow pedestrians to walk in the active loading zone
  • DON'T use the loading shovel to lift personnel — it is not designed for this
  • DON'T exceed the rated bucket capacity for the material being loaded
  • DON'T operate with a cracked windscreen or non-functioning mirrors
  • DON'T drive at speed over rough ground — maintain a pace appropriate to conditions

See also: Plant and Pedestrian Segregation | Reversing and Banksman Procedures