Compressed Air Working (Tunnels)

Toolbox Talk Record

Ref: TBT-TUN-009  |  Issue: 1  |  Date: March 2026
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What?

Why?

Decompression sicknessIncorrect decompression causes nitrogen bubbles in blood and tissue, causing paralysis, organ damage, and death.
Strict time limitsExceeding exposure time at pressure without correct decompression causes severe illness requiring emergency treatment.
Legal requirementThe Work in Compressed Air Regulations 1996 mandate medical supervision, time limits, and emergency treatment capability.
Do Don't
  • Pass the compressed air medical examination before starting any work under pressure.
  • Follow the decompression schedule exactly as specified by the CMA.
  • Log entry and exit times through the airlock accurately for every shift.
  • Report any symptoms of decompression sickness immediately, however minor.
  • Ensure the medical lock is staffed, tested, and ready for emergency treatment.
  • Comply with the maximum exposure time for the working pressure being used.
  • Avoid flying or travelling to altitude for the period specified after decompression.
  • Follow the strict fire prevention controls required under elevated air pressure.
  • Attend the pre-shift medical briefing and fitness check before entering the airlock.
  • Carry your personal compressed air record card at all times during the works.
  • DON'T enter compressed air without a valid medical certificate of fitness.
  • DON'T exceed the maximum permitted exposure time at the working pressure.
  • DON'T rush through decompression; follow the schedule exactly as prescribed.
  • DON'T ignore joint pain, skin rash, or dizziness after decompression.
  • DON'T fly or travel to altitude within the restricted period after working under pressure.
  • DON'T use ignition sources under compressed air without specific fire controls.
  • DON'T bypass the airlock or attempt to equalise pressure by other means.
  • DON'T consume alcohol before or immediately after compressed air working shifts.
  • DON'T allow the medical lock to be used for storage or any non-emergency purpose.
  • DON'T work under compressed air if you feel unwell or have a respiratory infection.

See also: Tunnelling Safety Awareness | Tunnel Ventilation Requirements