CON/Specific/TBT-CON-002

Reinforcement Fixing Safety

Concrete & Formwork › Specific › Reinforcement Fixing Safety

Presenter		Project
Location		Date

Reinforcement fixing involves cutting, bending, placing, and tying steel reinforcement bars for concrete structures.
Rebar impalement is a serious hazard — exposed vertical starter bars can penetrate the body in a fall, causing fatal injuries.
All exposed vertical reinforcement must be capped with mushroom caps or protective covers to prevent impalement.
Manual handling of steel reinforcement is physically demanding — rebar bundles are heavy, awkward, and have sharp cut ends.
Wire tying reinforcement causes repetitive strain injuries in hands and wrists from sustained gripping and twisting movements.
Working at height on reinforcement cages, walls, and columns requires fall protection to be in place before access.
Cutting rebar with disc cutters and hydraulic croppers produces noise, sparks, and flying fragments requiring PPE.
Reinforcement projecting from completed works creates a trip and snag hazard throughout the construction area.
Steel fixers must hold valid CSCS cards confirming their occupational competence for the work being carried out.
Reinforcement must be inspected and approved at the hold point before concrete is poured to ensure structural integrity.

Prevent impalement	A fall onto exposed vertical rebar is almost always fatal — mushroom caps cost pence and save lives.
Manual handling injuries	Steel reinforcement is heavy with sharp edges — proper handling, mechanical aids, and gloves prevent cuts and strains.
Repetitive strain	Constant wire tying causes hand and wrist injuries over time — tool rotation and power tying tools reduce the risk.

Don't

Cap all exposed vertical reinforcement with mushroom caps or protective covers immediately.
Use mechanical lifting aids for moving heavy rebar bundles and cages wherever possible.
Wear cut-resistant gloves and safety boots when handling reinforcement steel.
Install fall protection before accessing elevated reinforcement cages or columns.
Use hearing protection and eye protection when cutting rebar with disc cutters.
Rotate tasks to reduce repetitive strain from prolonged wire tying activities.
Keep reinforcement storage areas tidy with bundles stacked safely on bearers.
Ensure rebar projecting from completed work is clearly marked as a trip hazard.
Hold a valid CSCS steel fixer card before carrying out reinforcement fixing.
Present reinforcement for inspection at the hold point before any concrete is poured.

DON'T leave vertical starter bars uncapped — fit mushroom caps immediately after fixing.
DON'T carry heavy rebar bundles manually when a crane or excavator can lift them.
DON'T handle cut rebar without gloves — freshly cut ends are razor sharp.
DON'T climb reinforcement cages without fall protection in place first.
DON'T cut rebar without hearing and eye protection — fragments and noise are hazardous.
DON'T tie wire for extended periods without breaks — rotate to other tasks regularly.
DON'T leave rebar bundles stacked unsafely where they could roll or collapse.
DON'T walk through areas with projecting rebar without watching your footing carefully.
DON'T fix reinforcement without the correct CSCS trade card for the work.
DON'T pour concrete over reinforcement that has not been formally inspected and approved.

See also: Concrete Pour Safety | Rebar Impalement Prevention

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