CON/General/TBT-CON-015

Underwater Concrete (Tremie)

Concrete & FormworkGeneralUnderwater Concrete (Tremie)

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Underwater Concrete (Tremie)

Toolbox Talk Record

Ref: TBT-CON-015  |  Issue: 1  |  Date: March 2026
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What?

  • Tremie concrete is placed underwater through a sealed pipe to form piles, diaphragm walls, and cofferdam bases.
  • The tremie pipe must remain embedded in fresh concrete throughout the pour to prevent water contamination.
  • Concrete mix design for tremie pours requires high workability and cohesion to resist washout.
  • A continuous and uninterrupted concrete supply is essential — breaks in the pour can compromise integrity.
  • Tremie operations often take place near open water, creating drowning and falling hazards.
  • Heavy tremie pipes and hoppers require lifting operations with adequate crane capacity.
  • Concrete deliveries must be coordinated carefully to avoid delays that allow concrete to stiffen.
  • Workers near the tremie hopper are exposed to wet concrete splash and potential skin burns.
  • Vibration is not used in tremie pours — concrete flows under its own weight and head pressure.
  • Quality control relies on monitoring concrete volume placed against theoretical fill volume.

Why?

Structural integrityBreaks in the tremie pour or water ingress create weak zones that can lead to structural failure.
Drowning riskWork is conducted adjacent to water-filled excavations and open water with constant drowning hazards.
Concrete burnsProlonged skin contact with wet concrete causes serious alkaline burns requiring medical treatment.
Do Don't
  • Ensure the tremie pipe seal is intact before lowering it into position
  • Keep the pipe tip embedded in fresh concrete throughout the entire pour
  • Coordinate concrete deliveries to maintain a continuous uninterrupted supply
  • Wear waterproof PPE including gloves, boots, and eye protection throughout
  • Install edge protection and rescue equipment around all water-filled excavations
  • Monitor the volume of concrete placed against the design requirement
  • Brief the team on the pour sequence, duration, and emergency procedures
  • Use a crane with adequate capacity to handle tremie pipes and hoppers safely
  • Wash any concrete splash from skin immediately with clean water
  • Record all pour data including start time, volumes, and any interruptions
  • DON'T allow the tremie pipe to lose its seal during the concrete pour
  • DON'T interrupt the pour unless there is no alternative — continuity is critical
  • DON'T stand directly over the tremie hopper during concrete discharge
  • DON'T work near water-filled excavations without personal flotation devices available
  • DON'T use concrete that has exceeded its specified workability time
  • DON'T withdraw the tremie pipe above the surface of the fresh concrete
  • DON'T ignore rising water levels or unexpected inflows during the operation
  • DON'T attempt to vibrate tremie concrete — it is designed to flow freely
  • DON'T leave skin exposed to wet concrete without washing it off promptly
  • DON'T proceed with the pour if the concrete supply cannot be guaranteed

See also: Concrete Pour Safety | Concrete Burns Prevention

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