COS/General/TBT-COS-016

Lead Paint and Coatings

COSHH & Hazardous SubstancesGeneralLead Paint and Coatings

Lead Paint and Coatings

Toolbox Talk Record

Ref: TBT-COS-016  |  Issue: 1  |  Date: March 2026
PresenterProject
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What?

  • Lead-based paints were widely used on metalwork and timber in buildings constructed before 1992.
  • Disturbing lead paint by sanding, scraping, burning, or blasting creates lead dust and fume exposure.
  • Lead is a cumulative poison — it builds up in the body over time causing damage to kidneys, brain, and blood.
  • The Control of Lead at Work Regulations 2002 require employers to assess and control lead exposure.
  • The workplace exposure limit for lead is 0.15 mg/m³ for inorganic lead dust and fume.
  • Blood lead monitoring is required for workers regularly exposed above the action level.
  • Women of reproductive capacity have lower suspension limits due to the risk of harm to an unborn child.
  • Dry sanding and flame burning lead paint generate the highest levels of airborne lead.
  • Wet methods, HEPA-filtered extraction, and chemical strippers significantly reduce lead dust generation.
  • Lead-contaminated waste must be disposed of as hazardous waste through licensed carriers.

Why?

Chronic poisoningLead accumulates in the body causing anaemia, kidney damage, neurological impairment, and reproductive harm.
Legal dutyThe Control of Lead at Work Regulations 2002 impose specific duties for assessment, monitoring, and health surveillance.
Hidden hazardLead paint is often concealed under layers of modern paint — disturbance without testing releases dangerous dust.
Do Don't
  • Test painted surfaces for lead content before any disturbance on pre-1992 buildings
  • Complete a COSHH assessment specific to lead exposure for the planned work method
  • Use wet methods or chemical strippers to minimise airborne lead dust generation
  • Wear RPE with a P3 filter when sanding, scraping, or blasting lead-painted surfaces
  • Enrol exposed workers in blood lead monitoring at the intervals required by regulation
  • Provide separate welfare facilities for washing and changing out of contaminated clothing
  • Collect all lead-contaminated dust and debris for disposal as hazardous waste
  • Use HEPA-filtered vacuum extraction during mechanical removal of lead paint
  • Brief all workers on the lead hazards specific to the building they are working on
  • Prevent eating, drinking, and smoking in lead-contaminated work areas
  • DON'T sand, scrape, or blast painted surfaces without testing for lead first
  • DON'T use flame or heat gun methods to remove lead paint — they create toxic fume
  • DON'T dry sweep lead paint dust — use a HEPA vacuum or wet cleaning only
  • DON'T eat, drink, or smoke in areas where lead paint is being disturbed
  • DON'T take contaminated work clothing home — it must be laundered separately
  • DON'T ignore blood lead monitoring results — elevated levels require medical review
  • DON'T allow pregnant workers or those planning pregnancy near lead paint work
  • DON'T dispose of lead paint waste with general construction waste
  • DON'T assume modern paint on top means lead paint is absent underneath
  • DON'T work without RPE when any method of lead paint removal generates dust or fume

See also: COSHH Awareness | RPE Selection and Face Fit Testing

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