DUS/General/TBT-DUS-001

Construction Dust Awareness

Dust & SilicaGeneralConstruction Dust Awareness

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Construction Dust Awareness

Toolbox Talk Record

Ref: TBT-DUS-001  |  Issue: 1  |  Date: March 2026
PresenterProject
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What?

  • Construction dust is a major health hazard that causes lung disease, cancer, and chronic breathing problems.
  • The three main types are silica dust, wood dust, and lower-toxicity dusts such as gypsum andite.
  • Respirable crystalline silica is found in concrete, sandstone, morite, and brick — cutting these creates dangerous dust.
  • Around 500 construction workers die each year in the UK from silica-related lung disease and cancer.
  • COSHH Regulations 2002 require employers to assess dust exposure and provide adequate controls.
  • The workplace exposure limit for respirable crystalline silica is 0.1 mg/m³ — an extremely low level.
  • Dust particles small enough to cause lung damage are invisible to the naked eye.
  • Silicosis is an incurable, progressive lung disease caused by breathing in silica dust over time.
  • On-tool extraction, water suppression, and RPE are the primary controls for reducing dust exposure.
  • Health surveillance including lung function testing is required for workers regularly exposed to silica dust.

Why?

Prevent lung diseaseSilicosis, COPD, and lung cancer from dust exposure are incurable — once the damage is done, it cannot be reversed.
Legal requirementCOSHH 2002 sets strict exposure limits for dust; failure to control exposure leads to HSE enforcement and prosecution.
Invisible dangerThe most harmful dust particles are too small to see — you cannot judge your exposure by looking at the air around you.
Do Don't
  • Use on-tool dust extraction when cutting, drilling, or grinding concrete, block, or stone.
  • Apply water suppression to cutting and drilling operations to keep dust levels down.
  • Wear the correct RPE as specified in the COSHH assessment for the task.
  • Ensure your RPE has been face-fit tested and fits your face properly.
  • Use a vacuum with an H-class filter for cleaning up dust — never dry sweep.
  • Check the dust control measures are working before and during every task.
  • Attend health surveillance appointments including lung function testing when required.
  • Report any persistent cough, breathlessness, or chest tightness to your supervisor.
  • Work outdoors or in well-ventilated areas whenever cutting or grinding operations allow.
  • Read the COSHH assessment for your task and follow the controls it specifies.
  • DON'T cut, drill, or grind concrete or stone without dust extraction or water suppression.
  • DON'T work without the dust controls specified in the COSHH assessment for the task.
  • DON'T remove or take off your RPE while dust-generating work is in progress nearby.
  • DON'T use RPE that has not been face-fit tested to your individual face shape.
  • DON'T sweep dust with a broom — this creates a dust cloud that everyone breathes in.
  • DON'T ignore broken or blocked dust extraction equipment — report it and stop work.
  • DON'T skip health surveillance appointments — early detection can prevent permanent damage.
  • DON'T dismiss a persistent cough as normal — it could be an early sign of lung disease.
  • DON'T carry out dusty work in enclosed or poorly ventilated spaces without extraction.
  • DON'T assume dust is harmless because you cannot see it — the worst particles are invisible.

See also: Respirable Crystalline Silica (RCS) | On-Tool Extraction Systems

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