DUS/General/TBT-DUS-017

Fibrous Insulation Dust

Dust & SilicaGeneralFibrous Insulation Dust

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Fibrous Insulation Dust

Toolbox Talk Record

Ref: TBT-DUS-017  |  Issue: 1  |  Date: March 2026
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What?

  • Fibrous insulation materials include mineral wool, glass wool, rock wool, and ceramic fibre products.
  • Cutting, handling, and installing these materials releases fine fibres that irritate skin, eyes, and lungs.
  • Man-made mineral fibres (MMMF) have a workplace exposure limit of 2 fibres/ml for refractory ceramic fibres.
  • MMMF dust causes skin irritation, upper respiratory irritation, and eye discomfort on contact.
  • Refractory ceramic fibres (RCF) used in high-temperature applications are classified as possibly carcinogenic.
  • The COSHH Regulations 2002 require risk assessment and control measures for all fibrous insulation work.
  • Insulation work in confined plant rooms and ceiling voids concentrates fibre exposure significantly.
  • Loose-fill insulation disturbed during refurbishment creates high airborne fibre levels requiring RPE.
  • Disposable coveralls prevent fibres embedding in clothing and being carried home to families.
  • On-tool extraction and damping down reduce airborne fibre concentrations during cutting operations.

Why?

Protect your lungsInhaled insulation fibres cause respiratory irritation and refractory ceramic fibres may cause cancer.
Prevent skin diseaseFibrous insulation causes intense skin irritation and dermatitis with prolonged or repeated contact.
Legal complianceCOSHH 2002 requires employers to assess and control exposure to MMMF and ceramic fibre dust.
Do Don't
  • Complete a COSHH assessment before handling or cutting any fibrous insulation materials
  • Wear RPE with a P2 or P3 filter when cutting or disturbing fibrous insulation products
  • Use disposable coveralls to prevent fibres embedding in personal clothing during work
  • Wear safety goggles to protect eyes from airborne fibres during cutting and installation
  • Use sharp tools for clean cuts that minimise fibre release from insulation materials
  • Dampen insulation before cutting where the material and application allow moisture use
  • Ensure adequate ventilation in enclosed spaces before starting insulation installation work
  • Wash exposed skin with cool water after handling — hot water opens pores and traps fibres
  • Dispose of insulation offcuts in sealed bags to prevent fibre release in waste handling
  • Report persistent skin irritation, coughing, or eye discomfort to your supervisor promptly
  • DON'T handle or cut fibrous insulation without RPE, gloves, goggles, and coveralls
  • DON'T use power tools to cut insulation without on-tool extraction or dust suppression
  • DON'T rub or scratch itchy skin caused by insulation fibres — wash with cool water instead
  • DON'T shake out contaminated clothing — this disperses fibres into the surrounding air
  • DON'T eat, drink, or smoke until hands and face are washed after handling insulation
  • DON'T work in confined spaces with insulation without confirmed ventilation running
  • DON'T sweep up insulation offcuts with a broom — use a vacuum with HEPA filtration
  • DON'T take contaminated coveralls or work clothing home — dispose of them on site
  • DON'T ignore persistent respiratory symptoms after working with insulation materials
  • DON'T assume all insulation fibres are low risk — ceramic fibre is potentially carcinogenic

See also: Man-Made Mineral Fibres (MMMF) | RPE Selection and Face Fit Testing

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