EXC/Support Systems/TBT-EXC-016

Excavation Near Live Highways

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Excavation Near Live Highways

Toolbox Talk Record

Ref: TBT-EXC-016  |  Issue: 1  |  Date: March 2026
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What?

  • Excavation adjacent to live highways combines trench collapse risk with exposure to passing traffic.
  • Vehicle vibration from heavy traffic can destabilise excavation walls, accelerating collapse risk.
  • Traffic management under Chapter 8 must be in place before any excavation work begins on the highway.
  • Excavations in the carriageway or verge expose workers to vehicle incursion if barriers are breached.
  • Surcharge loading from parked vehicles and traffic adjacent to the trench reduces ground stability.
  • Buried highway services including drainage, ducting, street lighting cables, and traffic signal cables are dense.
  • Pedestrian diversions must be provided where footways are affected by the excavation works.
  • Excavation spoil must not obstruct sightlines for approaching drivers or pedestrian crossings.
  • NRSWA permit requirements apply for all excavation in adopted highways.
  • Night working may be required to minimise disruption, adding darkness and fatigue to the risk profile.

Why?

Dual hazardWorkers face simultaneous risks from trench collapse below and vehicle strikes from the adjacent live carriageway.
Traffic vibrationHeavy vehicle vibration weakens excavation sides, increasing the chance of sudden wall collapse.
Service densityHighway verges and carriageways contain dense concentrations of buried services in close proximity.
Do Don't
  • Install Chapter 8 traffic management before starting any highway excavation
  • Support trench sides to resist both soil pressure and traffic-induced vibration
  • Locate all buried services using CAT, Genny, and statutory service plans
  • Obtain the required NRSWA permit before excavating in an adopted highway
  • Maintain barriers between the excavation and live traffic lanes throughout the work
  • Provide safe pedestrian diversions where footways are affected by excavation works
  • Keep spoil heaps away from the carriageway edge to maintain driver sightlines
  • Inspect the excavation more frequently where traffic vibration affects stability
  • Brief the team on the combined risks of excavation and live traffic before starting
  • Backfill and reinstate the highway surface to the specification in the NRSWA permit
  • DON'T excavate in a highway without Chapter 8 traffic management in place
  • DON'T leave trench sides unsupported adjacent to a live carriageway
  • DON'T stack spoil where it obstructs driver sightlines or pedestrian routes
  • DON'T allow workers to enter the carriageway side of the trench without barriers
  • DON'T excavate without an NRSWA permit in adopted highway land
  • DON'T ignore the additional instability caused by traffic vibration on trench walls
  • DON'T park plant or vehicles between the trench and live traffic without authorisation
  • DON'T leave open excavations unguarded in the highway during hours of darkness
  • DON'T reduce barrier protection between the excavation and the live carriageway
  • DON'T assume shallow excavations in highways are low risk — services are dense and shallow

See also: Excavation Safety Awareness | Working in Live Carriageways

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