GRW/Specialist/TBT-GRW-004

Soil Nailing Safety

Groundworks & EarthworksSpecialistSoil Nailing Safety

Soil Nailing Safety

Toolbox Talk Record

Ref: TBT-GRW-004  |  Issue: 1  |  Date: March 2026
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What?

  • Soil nailing is a ground reinforcement technique using steel bars drilled and grouted into slopes or excavation faces for stability.
  • Drilling rigs used for soil nailing operate on steep slopes and near excavation faces, creating overturn and falling hazards.
  • High-pressure grout injection poses burst-hose and splash risks — operators must wear face shields and waterproof clothing.
  • Nail head plates and facing construction involve working close to the excavation face where localised collapse can occur.
  • Compressed air systems powering the drill rig require maintained hoses, correct connections, and hearing protection.
  • Soil nail installation produces significant noise and vibration affecting workers and potentially damaging adjacent structures.
  • Pull-out testing of installed nails uses hydraulic jacks under high pressure, requiring exclusion zones during the test.
  • The excavation sequence must match the nailing programme — excavating ahead of nail installation removes slope support.
  • Ground conditions can vary significantly along a nailed face — unexpected soft zones or water create additional instability.
  • Only trained, competent operatives may operate soil nailing drill rigs and carry out grout injection procedures.

Why?

Slope instabilitySoil nailing stabilises slopes during excavation — digging ahead of the nailing programme removes the support the nails provide.
High-pressure groutGrout injection under pressure creates burst-hose and splash risks — face and eye protection prevent serious injury.
Rig overturnDrill rigs operating on steep slopes are vulnerable to overturn — positioning and ground conditions must be assessed for every location.
Do Don't
  • Ensure the drill rig is stable and level before starting each nail installation.
  • Follow the excavation sequence to match the nailing programme without digging ahead.
  • Wear face shields and waterproof clothing during grout injection operations.
  • Maintain exclusion zones during pull-out testing with hydraulic jacks.
  • Use hearing protection near the drill rig and compressed air equipment.
  • Monitor adjacent structures for vibration damage during nailing operations.
  • Check compressed air hoses and connections before starting the rig each shift.
  • Report unexpected ground conditions including soft zones or water ingress immediately.
  • Brief the team on the nailing sequence and daily excavation limits each morning.
  • Hold valid competency certification before operating soil nailing equipment.
  • DON'T position the drill rig on steep or unstable ground without a stability assessment.
  • DON'T excavate below the level of the last installed nail row without authorisation.
  • DON'T carry out grout injection without face protection and waterproof clothing.
  • DON'T stand near hydraulic jacks during nail pull-out testing — stay outside the zone.
  • DON'T work near the drill rig without hearing protection for the full duration.
  • DON'T continue nailing if vibration monitoring shows damage risk to adjacent structures.
  • DON'T use worn or damaged compressed air hoses — they fail under pressure.
  • DON'T ignore unexpected soft ground or water — it changes the design assumptions.
  • DON'T excavate ahead of the nailing programme — the slope relies on installed nails.
  • DON'T operate soil nailing equipment without valid training and competency certification.

See also: Groundworks Safety Awareness | Ground Anchor Installation

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