INT/Drylining/TBT-INT-001

Drylining Safety Awareness

Interior & Finishing TradesDryliningDrylining Safety Awareness

Drylining Safety Awareness

Toolbox Talk Record

Ref: TBT-INT-001  |  Issue: 1  |  Date: March 2026
PresenterProject
LocationDate

What?

  • Drylining involves the installation of metal framing, plasterboard, and finishing systems for internal walls and ceilings.
  • Manual handling of plasterboard sheets is a major cause of musculoskeletal injury among dryliners and ceiling fixers.
  • A standard 12.5mm plasterboard sheet weighs approximately 22kg and is awkward to carry due to its size.
  • Dust from cutting plasterboard contains gypsum particles which irritate the lungs and eyes.
  • Working at height on stilts, hop-ups, and podiums during ceiling fixing creates a significant fall risk.
  • Power tools including screw guns, reciprocating saws, and routers require guarding and correct operating procedures.
  • Noise levels from screw guns and cutting tools in enclosed rooms can exceed daily exposure limits rapidly.
  • Fire-rated board installations must follow the manufacturer's specifications precisely to maintain fire compartmentation.
  • Knife cuts from trimming plasterboard with Stanley knives are one of the most common injuries in the trade.
  • Good housekeeping is essential — offcuts, packaging, and screws on the floor create trip and puncture hazards.

Why?

Prevent back injuriesPlasterboard handling is a leading cause of musculoskeletal injury — mechanical aids and team lifts reduce the strain.
Dust exposurePlasterboard dust irritates lungs and airways — cutting should be done with extraction or in well-ventilated areas.
Fire safetyIncorrect installation of fire-rated boards compromises compartmentation — lives depend on getting it right first time.
Do Don't
  • Use board lifters, trolleys, and mechanical aids to move and position plasterboard sheets.
  • Cut plasterboard with dust extraction or in well-ventilated areas to minimise dust inhalation.
  • Wear a dust mask, safety glasses, and gloves when cutting or sanding plasterboard.
  • Use podiums or hop-ups for ceiling work — not makeshift platforms or stacked materials.
  • Follow manufacturer's specifications precisely when installing fire-rated board systems.
  • Use a retractable knife with a safety blade for trimming plasterboard sheets.
  • Wear hearing protection when using screw guns and power tools in enclosed rooms.
  • Keep the work area clear of offcuts, packaging, and loose screws throughout the day.
  • Inspect power tools and check guards are in place before each use.
  • Store plasterboard flat on bearers to prevent warping, toppling, and water damage.
  • DON'T carry full plasterboard sheets alone — use a board lifter or get help from a colleague.
  • DON'T cut plasterboard without dust control measures or respiratory protection in place.
  • DON'T work without eye protection when cutting, drilling, or fixing plasterboard overhead.
  • DON'T use buckets, chairs, or stacked boards as working platforms for ceiling work.
  • DON'T deviate from fire-rated board specifications — compartmentation failures endanger lives.
  • DON'T use fixed-blade knives — always use a retractable knife with a safety blade.
  • DON'T ignore noise exposure — use hearing protection during prolonged power tool use.
  • DON'T leave offcuts and screws on the floor — clear them regularly to prevent trips.
  • DON'T use power tools with damaged guards, frayed leads, or missing safety features.
  • DON'T lean plasterboard stacks against walls unsecured — they can topple and crush.

See also: Plasterboard Handling & Fixing | Suspended Ceiling Installation

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