MAN/General/TBT-MAN-001
Manual Handling Awareness
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Manual Handling Awareness
Toolbox Talk Record
Ref: TBT-MAN-001 | Issue: 1 | Date: March 2026
| Presenter | Project | ||
| Location | Date |
What?
- Manual handling means lifting, carrying, pushing, pulling, or moving loads by hand or bodily force.
- Musculoskeletal disorders from manual handling are the leading cause of absence in UK construction.
- The Manual Handling Operations Regulations 1992 require employers to avoid, assess, and reduce risk.
- There is no single safe weight limit — risk depends on posture, frequency, distance, and the individual.
- HSE guidance suggests a maximum of 25 kg close to the body at waist height as a general benchmark.
- Back injuries are cumulative — repeated poor lifting damages spinal discs over months and years.
- Common construction loads include blocks, kerbs, pipes, bags of cement, plasterboard, and reinforcement.
- Mechanical aids such as trolleys, vacuum lifters, and mini cranes should be used wherever available.
- Environmental factors including wet surfaces, confined spaces, and uneven ground increase manual handling risk.
- Team lifts should be coordinated with one person giving clear instructions throughout the operation.
Why?
| Protect your back | Spinal disc injuries from poor manual handling are often permanent and can end your working career early. |
| Reduce lost time | Manual handling injuries are the top cause of days lost to sickness in construction — prevention keeps teams working. |
| Legal compliance | The Manual Handling Operations Regulations 1992 require a risk assessment and use of mechanical aids where practicable. |
| Do | Don't |
|
See also: Correct Lifting Technique | Team Lifting & Mechanical Aids |
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