PLT/General/TBT-PLT-001

Plant and Pedestrian Segregation

Plant & EquipmentGeneralPlant and Pedestrian Segregation

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Plant and Pedestrian Segregation

Toolbox Talk Record

Ref: TBT-PLT-001  |  Issue: 1  |  Date: March 2026
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What?

  • Being struck by moving plant is one of the leading causes of fatal injuries on UK construction sites.
  • Segregation means physically separating pedestrian routes from areas where plant and vehicles are operating.
  • The Workplace (Health, Safety and Welfare) Regulations 1992 require safe traffic routes for vehicles and pedestrians.
  • Excavators, dumpers, and telehandlers have significant blind spots where the operator cannot see a person.
  • Reversing vehicles are involved in a high proportion of plant-related fatal and serious injuries.
  • Physical barriers such as jersey blocks, Heras fencing, and painted walkways create effective separation.
  • A traffic management plan must be in place on every site where plant and pedestrians share the same area.
  • Banksmen and traffic marshals are required wherever vehicles must reverse or enter pedestrian areas.
  • High-visibility clothing helps operators see you but is not a substitute for physical segregation.
  • Mobile phones, earphones, and other distractions reduce awareness of moving plant around you.

Why?

Prevent fatalitiesA person struck by an excavator or dumper has little chance of survival — physical separation saves lives.
Legal requirementCDM 2015 and the Workplace Regulations require separation of pedestrians and vehicles on every construction site.
Protect everyonePlant-pedestrian incidents affect workers, visitors, and the public — good segregation protects all parties on site.
Do Don't
  • Use designated pedestrian walkways and crossing points at all times on site.
  • Make eye contact with the plant operator before approaching or crossing their path.
  • Wear high-visibility clothing as required by the site rules at all times.
  • Follow the site traffic management plan and obey all signs and speed limits.
  • Use a trained banksman when vehicles must reverse near pedestrian work areas.
  • Maintain physical barriers between pedestrian routes and plant operating zones.
  • Report any damaged barriers, missing signs, or breakdowns in segregation immediately.
  • Stay well clear of the swing radius of excavators and cranes at all times.
  • Wait for plant to stop before walking past or around it in tight areas.
  • Attend the site traffic management briefing and know the pedestrian routes for your area.
  • DON'T walk through plant operating zones or take shortcuts across haul routes.
  • DON'T approach plant from behind — always approach from where the operator can see you.
  • DON'T work on site without wearing the required high-visibility clothing.
  • DON'T ignore site traffic signs, barriers, or one-way system directions.
  • DON'T allow vehicles to reverse without a banksman in pedestrian-adjacent areas.
  • DON'T move or remove barriers separating pedestrians from plant operating areas.
  • DON'T assume an operator has seen you — blind spots can hide an entire person.
  • DON'T stand or work within the swing arc of any rotating plant or equipment.
  • DON'T walk between or behind moving vehicles — wait until they have fully stopped.
  • DON'T use mobile phones or wear earphones when walking through plant areas.

See also: Reversing & Banksman Procedures | Site Speed Limits & Route Planning

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