PPE/Specific/TBT-PPE-002

Respiratory Protective Equipment (RPE)

Personal Protective EquipmentSpecificRespiratory Protective Equipment (RPE)

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Respiratory Protective Equipment (RPE)

Toolbox Talk Record

Ref: TBT-PPE-002  |  Issue: 1  |  Date: March 2026
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What?

  • RPE protects your lungs from hazardous dusts, fumes, gases, and vapours that cause serious occupational lung disease.
  • RPE is the last line of defence — engineering controls such as extraction and suppression should always be used first.
  • Disposable filtering face pieces (FFP masks) are the most common RPE type on construction sites, rated FFP1, FFP2, or FFP3.
  • FFP2 masks protect against most construction dusts; FFP3 masks are required for respirable crystalline silica and asbestos work.
  • All tight-fitting RPE must be face-fit tested to the individual wearer — an ill-fitting mask provides little or no protection.
  • Facial hair including stubble, beards, and sideburns prevents a seal and makes tight-fitting RPE completely ineffective.
  • Powered air-purifying respirators provide an alternative for workers who cannot achieve a face seal with tight-fitting RPE.
  • RPE must be selected based on the specific hazard, the concentration of contaminant, and the protection factor required.
  • RPE must be stored clean and dry, away from contaminants, and inspected before every use for damage or degradation.
  • Employers must provide RPE free of charge, ensure face-fit testing, and train workers in correct use and maintenance.

Why?

Lung disease preventionConstruction dust, fumes, and vapours cause silicosis, asthma, and lung cancer — RPE is your last barrier against these diseases.
Face-fit is criticalAn RPE mask that does not seal to your face leaks contaminated air directly into your lungs — face-fit testing is mandatory.
Facial hair defeats RPEEven one day's stubble breaks the seal of tight-fitting RPE — you must be clean-shaven in the seal zone for it to work.
Do Don't
  • Wear the correct RPE grade specified in the COSHH assessment for your task.
  • Ensure your tight-fitting RPE has been face-fit tested to your individual face.
  • Carry out a fit check every time you put on your RPE to confirm the seal.
  • Keep the seal zone of your face clean-shaven when using tight-fitting RPE.
  • Replace disposable RPE masks at the intervals specified by the manufacturer.
  • Inspect reusable RPE for damage, degradation, and filter condition before each use.
  • Store RPE in a clean, dry place away from dust, chemicals, and direct sunlight.
  • Use powered air respirators if you cannot achieve a seal with tight-fitting masks.
  • Attend RPE training to understand correct fitting, use, maintenance, and limitations.
  • Report any breathing difficulty, unusual taste, or smell while wearing RPE immediately.
  • DON'T use RPE without checking the COSHH assessment for the correct grade required.
  • DON'T wear tight-fitting RPE that has not been face-fit tested to your face.
  • DON'T skip the fit check — an unsealed mask provides virtually no protection.
  • DON'T wear tight-fitting RPE with stubble, a beard, or sideburns in the seal area.
  • DON'T continue using disposable masks beyond their recommended single-use lifespan.
  • DON'T use damaged, degraded, or contaminated RPE — replace it immediately.
  • DON'T store RPE loose in your pocket or toolbag where it becomes crushed and dirty.
  • DON'T remove your RPE while still in the dusty or contaminated work area.
  • DON'T assume all masks are the same — FFP2 and FFP3 offer very different protection levels.
  • DON'T ignore breakthrough smells or tastes — they indicate the RPE is not working properly.

See also: COSHH Awareness | Construction Dust Awareness

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