ROA/General/TBT-ROA-011

Paver Operation Safety

Road Construction & Surfacing › General › Paver Operation Safety

Presenter		Project
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Asphalt pavers are large, slow-moving machines that lay and level hot asphalt material on road surfaces.
The screed at the rear of the paver operates at temperatures exceeding 150°C, causing severe contact burns.
Operatives working behind the paver are exposed to asphalt fumes, UV radiation, and radiant heat.
The feed hopper at the front receives hot material from tipping lorries, creating crush and burn hazards.
Pedestrian workers around the paver must be coordinated to avoid being struck or trapped by moving plant.
Asphalt fume contains polycyclic aromatic hydrocarbons (PAHs) that are linked to skin and lung cancer.
Paving operations on live carriageways require Chapter 8 traffic management to protect workers and road users.
Night paving is common to minimise traffic disruption, adding fatigue and visibility risks.
The roller following the paver compacts the hot material — workers must stay clear of the compaction zone.
PUWER 1998 requires the paver to be maintained, inspected, and operated only by trained personnel.

Burn injuries	Hot asphalt at 150°C+ causes severe burns on contact — the screed, augers, and material are all dangerously hot.
Fume exposure	Asphalt fumes contain carcinogenic PAHs — prolonged exposure increases the risk of skin and lung cancer.
Plant interaction	Operatives on foot working around pavers and rollers face constant risk of being struck or crushed.

Don't

Ensure only trained and competent operators control the paving machine
Wear heat-resistant gloves and long sleeves when near the screed or hot material
Position yourself where the paver operator can see you at all times
Use fume suppression additives or extraction where available to reduce exposure
Apply barrier cream to exposed skin to reduce absorption of asphalt fumes
Maintain clear communication between the paver operator, rakers, and roller drivers
Implement Chapter 8 traffic management before paving on any public road
Take regular breaks away from the fume zone and stay well hydrated
Keep the work area behind the paver free from trip hazards and loose tools
Report any burns, skin irritation, or respiratory symptoms to your supervisor

See also: Asphalt Laying Safety | Compaction and Rolling Procedures

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