SCF/Specific/TBT-SCF-015

System Scaffolds (HAKI, Layher)

ScaffoldingSpecificSystem Scaffolds (HAKI, Layher)

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System Scaffolds (HAKI, Layher)

Toolbox Talk Record

Ref: TBT-SCF-015  |  Issue: 1  |  Date: March 2026
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What?

  • System scaffolds use prefabricated modular components that lock together without loose fittings or couplers.
  • Common systems include HAKI, Layher Allround, Cuplok, and Peri UP, each with proprietary connections.
  • System scaffolds can only be erected using components from the same manufacturer — mixing systems is prohibited.
  • Erection must follow the manufacturer's instruction manual and any project-specific design drawings.
  • Advanced guardrail systems allow edge protection to be installed from the level below, improving safety.
  • Operatives erecting system scaffolds must hold specific product training certification from the manufacturer.
  • Foundations, base plates, and sole boards are as critical for system scaffolds as for tube and fitting types.
  • Load capacity depends on the configuration — the design must match the intended use and loading.
  • TG20 compliance notes may apply to standard configurations; non-standard layouts require bespoke design.
  • Inspection and tagging requirements are the same as for all scaffold types under the Work at Height Regulations.

Why?

Erection safetyAdvance guardrail systems on system scaffolds allow safer erection by providing protection from the level below.
Structural integrityMixing components from different systems or deviating from the manufacturer's manual can cause collapse.
Legal requirementSystem scaffolds must be erected, used, and dismantled by competent persons in accordance with the Work at Height Regulations.
Do Don't
  • Erect system scaffolds strictly following the manufacturer's instruction manual
  • Ensure all scaffolders hold product-specific training certification for the system used
  • Use only components from a single manufacturer — never mix different systems
  • Install advance guardrails from the lower level before boarding the next lift
  • Check foundations, base plates, and sole boards are adequate before starting erection
  • Obtain a bespoke design for any non-standard configuration not covered by TG20
  • Inspect and tag the scaffold every seven days and after adverse weather events
  • Display the maximum permitted load and any use restrictions on the scaffold tag
  • Store components on site in an organised manner to prevent damage and mixing
  • Hand over the completed scaffold formally with documentation to the user
  • DON'T mix components from different scaffold system manufacturers
  • DON'T erect system scaffolds without manufacturer-specific training certification
  • DON'T deviate from the instruction manual or approved design drawings
  • DON'T force components into position — if they don't fit, something is wrong
  • DON'T remove advance guardrails or other safety components during erection
  • DON'T use damaged or deformed system components — reject and return them
  • DON'T overload the scaffold beyond the capacity stated on the scaffold tag
  • DON'T allow users to alter the scaffold without a competent scaffolder present
  • DON'T skip inspections because system scaffolds appear more robust than tube and fitting
  • DON'T erect on soft ground without adequate sole boards and base plates

See also: Scaffold Safety Awareness | Scaffold Inspection and Tagging

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