STE/General/TBT-STE-005

Steel Storage and Handling on Site

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Structural steel sections, plates, and fabricated elements must be stored, handled, and transported safely to prevent injury.
Steel sections are extremely heavy — a single 6-metre length of 254x254 UC weighs over 500kg and requires crane handling.
Stacking steel must follow a planned arrangement with adequate bearers, spacing, and securing to prevent collapse and rolling.
Smaller steel items including cleats, plates, and bolts must be stored in bins or racking to prevent trip hazards.
Loading and unloading steel from delivery vehicles requires a lift plan, crane, and trained slinger for every operation.
Sharp edges, burrs, and projecting bolt ends on fabricated steel cause deep lacerations — cut-resistant gloves are essential.
Steel surfaces become extremely slippery when wet, frosted, or contaminated with oil and paint residues.
Unsecured steel sections can roll, slide, or shift during storage, particularly on sloped or uneven ground.
Magnetic and vacuum lifting devices are used for steel plates — they must be rated for the load and inspected before use.
Steel stored outdoors rusts, affecting coating adhesion and structural performance — covering and protecting stored steel is important.

Crushing weight	Steel sections weigh hundreds of kilograms per piece — a shifting stack or rolling section crushes anyone in its path.
Laceration risk	Fabricated steel has sharp edges, burrs, and bolt ends that cause deep cuts to hands and arms without protection.
Slippery surfaces	Wet, oily, or frosted steel provides almost no grip — workers stepping onto stored sections slip and fall.

Don't

Store steel on firm, level ground with adequate bearers and spacing between stacks.
Secure stacked steel with chocks and restraints to prevent rolling and sliding.
Use cranes and trained slingers for all loading, unloading, and repositioning.
Wear cut-resistant gloves when handling fabricated steel with sharp edges.
Check steel surfaces for ice, oil, or wet conditions before stepping on them.
Store small items in bins or racking to prevent trip hazards around the yard.
Use magnetic or vacuum lifters rated for the load when handling steel plates.
Cover stored steel to protect it from weather damage and surface corrosion.
Follow the lift plan for every steel handling operation involving crane lifting.
Maintain clear access routes around steel storage areas for safe movement.

DON'T stack steel on uneven or soft ground where it could shift or collapse.
DON'T leave steel sections unsecured where they could roll onto workers.
DON'T manually handle steel sections that require crane lifting for safe movement.
DON'T handle sharp-edged fabricated steel without cut-resistant gloves.
DON'T walk on wet, oily, or frosted steel surfaces without checking grip.
DON'T leave loose bolts, cleats, and plates on the ground as trip hazards.
DON'T use magnetic lifters beyond their rated capacity or without pre-use inspection.
DON'T leave steel uncovered where rain and humidity cause corrosion damage.
DON'T lift steel without a plan when the weight requires crane involvement.
DON'T block access routes with stored steel — keep walkways clear around the yard.

See also: Steel Erection Safety | Manual Handling Awareness

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