TUN/Specific/TBT-TUN-005

Tunnelling Safety Awareness Overview

Tunnelling & ShaftsSpecificTunnelling Safety Awareness Overview

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Tunnelling Safety Awareness Overview

TBT-TUN-005

Tunnelling is one of the most hazardous construction activities. Workers operate underground in confined conditions with risks from ground collapse, flooding, toxic and explosive gases, fire, and noise. Escape routes are limited and emergency response is complicated by restricted access. Every person working in a tunnel must be trained, competent, and fully briefed on the specific hazards, ventilation systems, communication protocols, and emergency evacuation procedures before entering.

Key Hazards
Ground collapse or face instability trapping workers underground
Toxic or explosive gas accumulation including methane and hydrogen sulphide
Fire in a confined underground environment with limited escape routes
Flooding from groundwater ingress or burst water-bearing ground
Control Measures
  • Ensure all tunnel workers are trained and hold the required competency certifications for their role.
  • Monitor the atmosphere continuously using fixed and portable gas detection equipment.
  • Maintain the tunnel ventilation system at all times and never enter if ventilation has failed.
  • Ensure a fully equipped rescue team is available on site during all tunnelling operations.
  • Provide and maintain clear emergency evacuation routes with lighting and directional signage.
  • Install fire detection, suppression equipment, and refuge chambers as required by the tunnel design.
  • Brief all workers on the tunnel-specific emergency plan before every shift.
  • Monitor ground conditions ahead of the face and install support systems before advancing.
  • Maintain reliable communication between the tunnel face, shaft top, and surface control point.
Emergency / Rescue

If a gas alarm sounds or ground instability is detected, evacuate via the nearest escape route immediately. Assemble at the surface muster point and report to the tunnel controller. Do not re-enter until the all-clear is given.

Remember
  • Tunnelling combines confined spaces, ground instability, gas risks, and fire hazards in one operation.
  • Continuous atmospheric monitoring is essential because conditions underground can change without warning.
  • The ventilation system is your lifeline — never enter a tunnel where ventilation has failed.
  • Emergency evacuation routes must be maintained, lit, and practiced through regular drills.
  • A trained rescue team must be available on the surface during all active tunnelling operations.
  • Ground conditions ahead of the face must be assessed continuously to prevent collapse.
Applicable Legislation: Confined Spaces Regulations 1997 · CDM Regulations 2015 · Health and Safety at Work etc. Act 1974 · BS 6164 (Code of Practice for Tunnelling)
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