UTL/Electricity/TBT-UTL-013

Overhead Line Construction

Utilities & Network InfrastructureElectricityOverhead Line Construction

Overhead Line Construction

Toolbox Talk Record

Ref: TBT-UTL-013  |  Issue: 1  |  Date: March 2026
PresenterProject
LocationDate

What?

  • Overhead line construction involves erecting poles or towers and stringing conductors for electricity or telecoms.
  • Working at height on poles and towers is the primary hazard — falls from wood poles are frequently fatal.
  • Conductors can be energised from backfeed, induction, or incorrect switching even during construction.
  • Pole erection using crane or derrick creates lifting hazards, especially near existing live lines.
  • Conductor stringing operations require tensioning equipment that stores significant energy in the wire.
  • Working near existing energised lines creates a risk of flashover even without direct contact.
  • Environmental conditions including wind, ice loading, and lightning affect overhead line safety.
  • Pole climbing using spikes or harness requires specific competence and regular fitness assessment.
  • Stay wires and anchors are under tension and can fail if corroded or disturbed during construction.
  • All overhead line work must comply with the Electricity at Work Regulations 1989 and ENA standards.

Why?

ElectrocutionContact with energised conductors or flashover from nearby live lines causes instant fatal electrocution.
Falls from heightFalls from poles and towers are a leading cause of death among overhead line workers.
Stored energyConductor tensioning equipment and stay wires store large amounts of energy that can release violently.
Do Don't
  • Confirm isolation and permits are in place before approaching any overhead line
  • Use a full body harness with fall arrest when climbing poles or working on towers
  • Maintain safe clearance distances from existing energised conductors at all times
  • Inspect pole climbing equipment including harness, spikes, and lanyards before use
  • Brief the team on the switching schedule and which conductors are dead or live
  • Use insulated tools and approved working methods near potential energy sources
  • Monitor weather conditions and cease work during lightning or high winds
  • Check stay wire and anchor condition before tensioning or adjusting conductors
  • Ensure ground crew maintain exclusion zones during pole erection and stringing
  • Report any conductor contact, flashover, or near miss immediately
  • DON'T assume any conductor is dead until it has been proven dead and earthed
  • DON'T climb poles without a harness, fall arrest, and confirmed pole condition
  • DON'T work on overhead lines during thunderstorms or when lightning is nearby
  • DON'T stand in the line of tensioning equipment or stretched conductors during stringing
  • DON'T approach existing energised lines closer than the safe clearance distance
  • DON'T erect poles or towers near live lines without a detailed proximity plan
  • DON'T use damaged climbing spikes, harnesses, or lanyards — reject and replace them
  • DON'T cut or release stay wires under tension without controlled de-tensioning
  • DON'T allow cranes or plant to operate near live overhead lines without a crossing agreement
  • DON'T climb rotten, damaged, or leaning poles — report them for replacement

See also: Overhead Power Lines | HV Cable Installation Safety

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