EBS/Specific/TBT-EBS-007

EV Charging Point Installation

Electrical Building ServicesSpecificEV Charging Point Installation

EV Charging Point Installation

Toolbox Talk Record

Ref: TBT-EBS-007  |  Issue: 1  |  Date: March 2026
PresenterProject
LocationDate

What?

  • EV charging points are installed in car parks, residential developments, and commercial premises.
  • Installation involves electrical work including cable runs, earthing, RCD protection, and connection to the supply.
  • The IET Code of Practice for EV Charging Equipment Installation sets out the technical requirements.
  • High-power DC rapid chargers operate at voltages up to 1,000V DC — specialist training is required.
  • Cable routing through car parks and external areas requires trenching, ducting, and surface protection.
  • Earthing and protective bonding are critical safety measures to prevent electric shock to users.
  • The Electricity at Work Regulations 1989 and BS 7671 wiring regulations apply to all EV installations.
  • Installers must be competent and registered with an appropriate certification body for the work.
  • External installations are exposed to weather — all equipment must meet the required IP rating.
  • Testing and commissioning must verify earth fault loop impedance, RCD operation, and insulation resistance.

Why?

Electrical safetyIncorrect installation creates shock risk for both installers and end users.
DC hazardHigh-power DC chargers present arc flash and sustained shock risks different from AC.
Public useEV chargers are used by untrained members of the public — safety margins must be high.
Legal complianceBS 7671 and Electricity at Work Regulations require competent installation and testing.
Do Don't
  • Confirm you hold the correct qualifications and certification for EV charger installation.
  • Follow the IET Code of Practice for EV charging equipment throughout the installation.
  • Install appropriate RCD protection and earthing as specified in the design.
  • Test earth fault loop impedance, insulation resistance, and RCD operation before commissioning.
  • Use IP-rated equipment suitable for the external or exposed installation location.
  • Isolate the supply before making any electrical connections to the charger.
  • Route cables through ducts with adequate protection from vehicle overrun.
  • Label all circuits and isolation points clearly for maintenance access.
  • Commission each charger through a full charge cycle to confirm correct operation.
  • Provide the client with test certificates and operating instructions on completion.
  • DON'T install EV chargers without the required electrical qualifications.
  • DON'T skip testing and commissioning before handing over to the client.
  • DON'T use equipment rated below the required IP standard for the location.
  • DON'T work on DC rapid charger connections without specialist DC training.
  • DON'T route cables across car park surfaces without vehicle protection measures.
  • DON'T omit RCD protection or earthing from the installation design.
  • DON'T energise the charger before all testing is complete and recorded.
  • DON'T install chargers without checking the existing supply capacity is adequate.
  • DON'T leave cable joints or connections exposed to water ingress.
  • DON'T assume domestic installation rules apply to commercial EV charging systems.

See also: Electrical Building Services Safety | Distribution Board Installation

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