LFT/Specific Lifts/TBT-LFT-042

Safe Use of Overhead Gantry Crane

Lifting Operations › Specific Lifts › Safe Use of Overhead Gantry Crane

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An overhead gantry crane runs on rails fixed to building columns or supports above the working area.
They are commonly found in pump houses, process buildings, workshops, and plant rooms on construction sites.
LOLER 1998 requires overhead cranes to undergo thorough examination every 12 months by a competent person.
Only trained and authorised operators may use overhead gantry cranes on site.
The safe working load (SWL) is displayed on the crane and must never be exceeded.
Pendant controls, radio controls, or cab controls are used depending on the crane configuration.
Overhead crane accidents commonly involve dropped loads, collisions, and crushing of ground workers.
The travel path of the crane must be clear of obstructions and personnel before operation begins.
End stops, limit switches, and overload protection devices are critical safety features that must function.
Pre-use checks must cover the hook, wire rope, limit switches, controls, and rail track condition.

Prevent dropped loads	A load falling from an overhead crane can kill instantly even from a low height due to its mass.
Crush injuries	Workers can be crushed between the crane bridge, load, or building columns if the path is not clear.
Legal compliance	LOLER 1998 requires lift plans, thorough examinations, and competent operators for all crane lifts.

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See also: Lifting Operations Awareness (LOLER) | Chain Slings and Shackles Inspection

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