MAN/Mechanical Aids/TBT-MAN-029
Handling Pipes Ducting and Long Loads
Manual Handling › Mechanical Aids › Handling Pipes Ducting and Long Loads
Toolbox Talk
Handling Pipes Ducting and Long Loads
Pipes, ducting, and other long loads are difficult to carry because their length creates leverage that amplifies the effective weight at the ends. They can swing unpredictably, strike obstacles, and require team coordination to move safely. This talk covers the manual handling risks specific to long loads and the controls that prevent injuries during transport and positioning on site.
Key Hazards
Back and shoulder injuries from the leverage effect of carrying long heavy loads
Long loads swinging and striking nearby workers or obstacles during carrying
Finger and hand crush injuries when lowering or positioning pipe sections
Trips and falls caused by restricted visibility when carrying long items
Control Measures
- Assess whether a mechanical aid such as a pipe trolley or excavator can eliminate the manual carry.
- Appoint a lead person to coordinate the team lift with clear commands for every stage of the move.
- Match the number of carriers to the weight and length — never attempt to carry long loads alone.
- Carry long loads at waist height with all carriers on the same side where the route permits.
- Plan the route in advance and clear all obstacles, narrow gaps, and overhead obstructions.
- Wear gloves to improve grip and protect hands from sharp edges during handling.
- Use pipe cradles or stands to rest the load at waist height if the carry distance is long.
- Communicate clearly before turning corners or passing through doorways with restricted width.
- Lower long loads gently onto prepared supports rather than dropping them to the ground.
Remember
- Assess whether a mechanical aid can eliminate the need for manual carrying of long loads
- Appoint a lead person to coordinate the team carry with clear commands at every stage
- Never attempt to carry long or heavy pipe sections alone regardless of the distance involved
- Plan the carry route in advance and clear all obstacles, narrow gaps, and overhead hazards
- Carry long loads at waist height with all carriers on the same side where the route allows
- Lower loads gently onto prepared supports rather than dropping them to the ground
Applicable Legislation: Manual Handling Operations Regulations 1992 · Health and Safety at Work etc. Act 1974 · CDM Regulations 2015
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