QMS/General/TBT-QMS-004

Material Traceability and Certification

Quality & InspectionGeneralMaterial Traceability and Certification

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Material Traceability and Certification

Toolbox Talk Record

Ref: TBT-QMS-004  |  Issue: 1  |  Date: March 2026
PresenterProject
LocationDate

What?

  • Material traceability ensures that every construction material can be traced back to its source, specification, and test certification.
  • Mill certificates for steel, concrete cube results, and aggregate test certificates prove materials meet the specified requirements.
  • Using uncertified materials risks structural failure — the material may not have the strength, durability, or properties assumed in the design.
  • Traceability requires linking each delivery to its certificate using batch numbers, heat numbers, or delivery note references.
  • Materials arriving without certification must be quarantined and not used until the correct documentation is obtained and verified.
  • The material register or log records every delivery, its certificate reference, where it was used, and who approved it.
  • Substituting materials without design approval is prohibited — even seemingly equivalent materials may have different properties.
  • Fabricated steel, precast concrete, and specialist products must arrive with works test certificates confirming factory quality checks.
  • Traceability records form part of the project handover documentation and must be retained for the life of the structure.
  • Non-conforming materials identified through traceability can be isolated before they are built into the permanent works.

Why?

Structural safetyMaterials without certification may not meet the design strength — building them into the structure risks catastrophic structural failure.
Defect isolationTraceability allows a faulty batch to be identified and isolated before it is used — without records, the defective material disappears into the structure.
Legal evidenceTraceability records prove the contractor used the specified materials — essential evidence if structural questions arise in the future.
Do Don't
  • Check that every material delivery arrives with the correct test certificate.
  • Link each delivery to its certificate using batch or heat number references.
  • Quarantine materials arriving without certification until documentation is verified.
  • Record every delivery in the material register with certificate reference and location.
  • Do not substitute materials without written approval from the designer.
  • Verify fabricated items arrive with works test certificates from the factory.
  • Maintain traceability records as part of the project handover documentation.
  • Brief stores and receiving staff on the certification requirements for each material.
  • Reject materials that do not meet the specified requirements for the project.
  • Isolate non-conforming materials immediately to prevent them entering the works.
  • DON'T use materials that have arrived without test certificates and documentation.
  • DON'T accept deliveries without checking the batch or heat number against the certificate.
  • DON'T incorporate quarantined materials into the works before certification is confirmed.
  • DON'T skip the material register — every delivery must be logged with its certificate.
  • DON'T substitute materials without the designer's written approval.
  • DON'T accept fabricated items without works test certificates confirming quality.
  • DON'T lose traceability records — they must be retained for the life of the structure.
  • DON'T assume receiving staff know the certification requirements — brief them specifically.
  • DON'T build non-conforming materials into the permanent works — reject or quarantine them.
  • DON'T treat traceability as paperwork — it protects the structural integrity of the build.

See also: Quality Hold and Witness Points | Non-Conformance Reporting

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