RAI/Track Safety/TBT-RAI-017

S&C (Switches and Crossings) Work

Rail WorksTrack SafetyS&C (Switches and Crossings) Work

All Categories/Rail Works/Track Safety/S&C (Switches and Crossings) Work

S&C (Switches and Crossings) Work

Toolbox Talk Record

Ref: TBT-RAI-017  |  Issue: 1  |  Date: March 2026
PresenterProject
LocationDate

What?

  • Switches and crossings (S&C) are complex track components that allow trains to change between routes.
  • S&C renewal and maintenance involves heavy lifting, precision alignment, and working on or near live track.
  • Switch rails, crossings, and bearers are extremely heavy, requiring planned lifts with road-rail vehicles or cranes.
  • Work typically takes place during engineering possessions with tight time constraints and night working.
  • Trapping hazards exist between moving switch blades and stock rails when points are operated.
  • Electrical isolation of point motors, detection equipment, and signalling circuits is required before hands-on work.
  • All personnel must hold valid PTS certification and be briefed on the safe system of work for the possession.
  • Tamping and lining machines are used after S&C installation, creating additional plant movement hazards.
  • Ballast handling, rail cutting, and thermite welding all create specific hazards within the S&C work zone.
  • Network Rail standards NR/L2/TRK/2102 and related documents govern all S&C installation and maintenance work.

Why?

Prevent fatalitiesWorkers have been killed by trapping in points, struck by trains, and crushed by heavy S&C components.
Time-critical safetyTight possession windows increase pressure, raising the risk of shortcuts and errors in safety procedures.
Signalling safetyIncorrect reconnection of point motors and detection can cause signal failures and potential train collisions.
Legal complianceNetwork Rail standards and CDM 2015 require safe systems, competent persons, and formal possession procedures.
Do Don't
  • Confirm the possession is in place and the COSS has briefed all workers before starting
  • Isolate point motors and signalling circuits before any hands-on work at the switch
  • Use planned lifting operations for all heavy switch rails, crossings, and bearer panels
  • Maintain exclusion zones around rail-mounted plant and road-rail vehicles at all times
  • Brief all workers on the trapping hazard between switch blades and stock rails
  • Follow the approved method statement for rail cutting, welding, and alignment tasks
  • Wear hearing protection during rail cutting, grinding, and tamping machine operations
  • Monitor the possession time and begin handback preparations well before the deadline
  • Verify signalling reconnection and point detection with the signalling technician before handback
  • Ensure all tools, equipment, and materials are cleared from the track before handback
  • DON'T work on S&C without a confirmed possession and COSS safe system briefing
  • DON'T place hands or feet between switch blades and stock rails without confirmed isolation
  • DON'T rush safety procedures because the possession time window is running short
  • DON'T lift heavy S&C components without a planned lift and certified lifting equipment
  • DON'T reconnect point motors or signalling without the signalling technician's authorisation
  • DON'T stand in the path of tamping or lining machines operating on the renewed track
  • DON'T leave tools or equipment on the track or within the rail gauge after work
  • DON'T carry out thermite welding without a specific hot works permit and fire watch
  • DON'T ignore unusual track geometry or alignment issues — report to the engineer immediately
  • DON'T assume the adjacent line is blocked — confirm protection for all nearby tracks

See also: Rail Safety Awareness | Possession and Worksite Setup

RAMS Builder

Generate professional Risk Assessment and Method Statements in minutes. 10 document formats, site-specific content, instant Word download.

Learn More