SEA/General/TBT-SEA-004

Lightning Strike Procedures

Seasonal & WeatherGeneralLightning Strike Procedures

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Lightning Strike Procedures

Toolbox Talk Record

Ref: TBT-SEA-004  |  Issue: 1  |  Date: March 2026
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What?

  • Lightning strikes kill and seriously injure construction workers who are exposed on open sites during thunderstorms.
  • Tall structures, cranes, scaffolding, and steel frames attract lightning — workers on or near them are at extreme risk.
  • The 30/30 rule applies: if the time between lightning and thunder is 30 seconds or less, seek shelter immediately.
  • Work at height, crane operations, and work on exposed structures must cease at the first sign of an approaching storm.
  • Safe shelter means a substantial building or a vehicle with a metal roof — site cabins, containers, and enclosed vehicles qualify.
  • Open-sided shelters, scaffolds, lone trees, and temporary structures do not provide adequate lightning protection.
  • Workers should not resume outdoor work until 30 minutes after the last observed lightning or thunder.
  • Lightning can strike up to 10 miles ahead of a storm — blue sky overhead does not mean the risk has passed.
  • A lightning risk assessment should be carried out for exposed sites, identifying safe shelters and evacuation triggers.
  • Mobile phone weather apps and lightning detection services provide advance warning of approaching electrical storms.

Why?

Fatal strikesLightning delivers up to 300 million volts — a direct strike is almost always fatal, and near-strikes cause severe burns and cardiac arrest.
Tall structure riskCranes, scaffolds, and steel frames are the highest points on site — lightning seeks these structures and anyone touching them.
Delayed dangerLightning strikes ahead of the visible storm — waiting until rain arrives before stopping work leaves workers exposed too long.
Do Don't
  • Monitor weather forecasts and lightning warnings before and during each shift.
  • Apply the 30/30 rule — seek shelter when lightning-to-thunder gap is 30 seconds.
  • Stop crane operations and work at height at the first sign of thunderstorm approach.
  • Identify safe shelters including buildings and metal-roofed vehicles at your work area.
  • Move to shelter immediately when the storm trigger is activated — do not wait.
  • Wait 30 minutes after the last lightning or thunder before resuming outdoor work.
  • Stay away from tall structures, cranes, scaffolds, and metal fences during storms.
  • Avoid open ground, hilltops, and exposed ridgelines during electrical storm activity.
  • Brief workers on lightning procedures and shelter locations during the site induction.
  • Use lightning detection services for advance warning on exposed or remote sites.
  • DON'T ignore approaching thunderstorms — monitor forecasts and act on warnings.
  • DON'T continue working if the lightning-to-thunder gap is 30 seconds or less.
  • DON'T operate cranes or work at height during thunderstorm conditions.
  • DON'T shelter under lone trees, open scaffolds, or temporary open-sided structures.
  • DON'T delay seeking shelter — lightning can strike before rain arrives.
  • DON'T resume work less than 30 minutes after the last observed lightning or thunder.
  • DON'T touch metal structures, fences, or equipment during a thunderstorm.
  • DON'T remain on open ground or elevated positions during electrical storm activity.
  • DON'T assume workers know the lightning procedure — brief them during induction.
  • DON'T rely on visual observation alone — use weather apps and detection services.

See also: Working in High Winds | Summer Heat and Hydration

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