WLD/Processes/TBT-WLD-020
MIG and MAG Welding Safety
Welding & Fabrication › Processes › MIG and MAG Welding Safety
Toolbox Talk
MIG and MAG Welding Safety
MIG (Metal Inert Gas) and MAG (Metal Active Gas) welding are widely used on construction sites for structural steel, pipework, and fabrication. These semi-automatic processes produce intense UV radiation, toxic welding fumes, and spatter that can cause burns and fire. Correct equipment setup, ventilation, and PPE are essential to protect welders and nearby workers.
Key Hazards
Arc eye and skin burns from intense ultraviolet radiation
Toxic welding fume inhalation causing occupational lung disease
Fire from hot spatter igniting nearby combustible materials
Electric shock from the welding circuit or damaged equipment
Control Measures
- Use a welding helmet with the correct shade lens (typically shade 10-13 for MIG/MAG).
- Wear flame-resistant clothing, leather gauntlets, and safety boots with no exposed skin.
- Ensure adequate fume extraction is in place using LEV or on-torch extraction systems.
- Erect welding screens to protect nearby workers from UV flash and spatter.
- Remove or protect all combustible materials within the hot works exclusion zone.
- Inspect the welding set, earth clamp, torch, and cables before each use.
- Ensure the shielding gas cylinder is secured upright and the regulator is in good condition.
- Obtain a hot works permit where required and maintain a fire watch during and after welding.
- Ensure the work area is well ventilated, especially when welding galvanised or coated steel.
Remember
- Always wear the correct shade lens and full flame-resistant PPE during welding
- Fume extraction must be in place for all MIG and MAG welding operations
- Erect welding screens to protect nearby workers from UV radiation and spatter
- Inspect the welding set, torch, cables, and earth clamp before every use
- Obtain a hot works permit and maintain a fire watch as required by site procedures
Applicable Legislation: COSHH 2002 · PUWER 1998 · Health and Safety at Work etc. Act 1974 · EH40 Workplace Exposure Limits
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